This mesh etching production line is for processing Stainless steel (304 ,316) etching parts
Max working size 400*600mm
Max Precision grade +/- 0.02mm
Main chemicals
FeCL3 ,Photo resist , Na2CO3 ,HCL (little),we supply formula after confirming the order.
Production line work flow:
Coating---Baking---Exposing---Developing---Etching---Stripping
1. Double side precision photo resist coating machine
Coating thickness was adjustable from 8-200um
Stainless steel plate thickness was also adjustable
It’s a precision roller photo resist coating machine
Single/double roller which made of Germany Material can be change easily .Energy saving and high efficiency .
With high quality Ink pump ,mixer ,filter etc .Guarantee the coating quality . Precision indicator make sure the coating quite uniformly .
Roller change and clean very easy ,about 10 min
Main structure made of stainless steel superior quality
Motor and other Electrical are all Chinese famous Brand.
Main parameters:
NO. | Details | Specifications |
1 | Max working width | 400mm
|
2 | Plate thickness | 0.2mm~5.0mm |
3 | Voltage | 220V/380V/50HZ/60HZ |
4 | Feeding speed | 0~10m/min |
5 | Coating wheel material | EPDM |
6 | Coating thickness | 8~200um (adjustable) |
7 | Control mode | Relay plus inverter control |
8 | Materials | Stainless steel |
2. Precision double side exposure machine
Description:
It adopts a dual-circuit segmented air extraction system, which diffuses the air from the center to the surroundings which is quickly and high efficiency .
Special designed imported reflector, uniform light distribution, constant temperature light source, the entire exposure is uniform, stable and fast.Computer controls the whole process, automatically completes the second air extraction, exposure etc. The whole machine is made of cold plate, and the surface which is beautiful and durable sprayed.Safe and reliable blackout curtains avoid harm to the human body, the double-layer opening frame facilitates the maintenance of the machine.
Core parts, vacuum pump, light source, and motor are all domestic famous brands.
Main parameters::
NO. | Details | Specifications |
1 | Max working size | 800 mm *800mm
|
2 | Light Source | Diazo ultraviolet light |
3 | Voltage | 380V/50HZ |
4 | Light power | 2kw |
5 | Rubber sheet | Made in Taiwan |
6 | Control | Computer |
7 | Vacuum pump one set | 2l/s |
8 | Outer Size | 1200*1000*1200mm |
9 | Weight | 200kg |
10 | Total Power | 2600w |
3. Stainless steel etching machine(Horizontal and Double Side)
Our acid etching machine is suitable for Stainless steel ,Brass ,aluminum etc . Widely used various of high precision hardware single side or double sides etching processes . Parameters as below :
1 PP body,working temperature ≥55℃
2 Vertical acid and alkali resistant etching pump ,Power strong, Easy to use and maintain.
3 Automatic feeding, automatic temperature control and electric heating.
4 Special window design ,easy to arrange Multistage combination etching line .
5 Max working size 600mm
6 Etching speed 0~3m/min
Main parameters:
NO. | Details | Specifications |
1 | Working width
| 600mm |
2 | Etching pump | acid resistant pump |
3 | Shaft ,Cooling and Heater tube | Titanium Grade one |
4 | Structure | PP A Grade |
5 | Transmission motor | 0.2kw GPG 0.2KW |
6 | Transmission shaft | Titanium alloy |
7 | Transmission way | CLING Frequency conversion stepless speed regulation |
8 | Water cooling pipe | Titanium alloy water cooling pipe inside |
9 | Spraying pressure | 1.0~3.5kg/ - cm (ball valve adjusted) |
4. Oven
Main parameters:
1 | Dimensions | L1150*W1000*H1200mm |
2 | Internal dimensions | L800*W800*H1000mm |
3 | Heating temperature | Room temperature~300℃ |
4 | Internal material | Carbon Steel |
5 | Box material | Painted carbon steel |
6 | Heating tube | 1.5KW*4
|
7 | Power | 6KW/380V/50HZ |
8 | Weight | 200kg |
Max working size 600*800mm
Temp tolerance +/- 7centigrade
Energy saving and low noise motor
Intelligent dual display thermostat
Overheating protection
Long life heater (3-5years life )
Inner & Outside made of Carbon steel with painting .
Insulation is aluminum silicate fiber
This oven works with domestic high-quality electronic components which are efficient, energy-saving and durable, and the heating tube can generally be used for 3-5 years. There are air inlets and outlets on both sides of the top of the oven. The high-power fan is used to effectively discharge the odor and achieve more uniform drying, thereby having an explosion-proof effect. The thermostat prevents the malfunction of the working thermostat and over-temperature damage to the product, causing danger or accidents. There are four protection systems, making it safer to use. Automatic timing, automatic temperature control, over-temperature can make the heating tube immediately cut off power and alarm, and then automatically shut down. Lack of phase protection, that is, if the three-phase power is missing one phase, it can automatically shut down, so as to protect the motor from being burned. Over load protection, if the current is too large, it can automatically shut down to protect the motor from being burned.
5. Auto Developing machine
Double Developing machine used to remove unexposed UV ink, high efficiency, and does not damage the surface.
Main parameters:
NO. | details | Specifications |
1 | Machine model | XY6250D |
2 | Outline dimension | 2500*1300*1200mm |
3 | Feed width | 600mm |
4 | Developing area | 600*1200mm |
5 | Cleaning area | 600*600mm |
6 | Cold Wind Blows | 200mm |
7 | Transmission way | RHVC |
8 | Transmission motor | 200w*1set |
9 | Heating bar | SUS316 1pcs |
10 | Water retaining roller | 4 groups |
11 | Developing pump | 2.2KW*1set |
12 | Cleaning pump | 1.5KW*1set |
13 | Temperature control system | Automatic heating system with display |
14 | Conveying speed | 0~4m/min (RHVC) |
15 | Spraying way | Fixed high pressure nozzle spraying |
16 | Watch Window | Inner and outer with double layer tempered glass sealing |
17 | Nozzle type | Yellow cone nozzle |
18 | Filtering system | Full pressure filter *2 sets |
19 | power | 8KW |
20 | Power Supply | 380V/50HZ |
21 | Weight | 400kg |
6. Auto Stripping machine
The double-sided Stripping machine used for photoresist ink removal, high efficiency, and does not damage the workpieces surface.
Main parameters:
NO. | details | Specifications |
1 | Machine model | XY6250D |
2 | Outline dimension | 2500*1300*1200mm |
3 | Feed width | 600mm |
4 | Stripping area | 600*1200mm |
5 | Cleaning area | 600*600mm |
6 | Cold Wind Blows | 200mm |
7 | Transmission way | RHVC |
8 | Transmission motor | 200w*1set |
9 | Heating bar | SUS316 1pcs |
10 | Water retaining roller | 4 groups |
11 | Developing pump | 2.2KW*1set |
12 | Cleaning pump | 1.5KW*1set |
13 | Temperature control system | Automatic heating system with display |
14 | Conveying speed | 0~4m/min (RHVC) |
15 | Spraying way | Fixed high pressure nozzle spraying |
16 | Watch Window | Inner and outer with double layer tempered glass sealing |
17 | Nozzle type | Yellow cone nozzle |
18 | Filtering system | Full pressure filter *2 sets |
19 | power | 8KW |
20 | Power Supply | 380V/50HZ |
21 | Weight | 400kg |