Aseptic Filler
Features
Working principle:
Connected with tube in tube sterilizer directly.
Products to be filled into aseptic bags (flexible) which insulate sunshine and oxygen and are kept in boxes or bulk drum for long transport.
Temp adjusting system automatically controls the temperature in the filling chamber.
Sterilize the cap & spout of the bag and the filling chamber by means of steam spraying.
Put the bag into the two clamps by hand.
Sterilize the cap by steam, open the cap, fill and seal in the aseptic filling chamber and the whole operation is automatic and controlled by computer.
Filling volume controlled by the underlying electronic balance.
Convey the end product by stainless steel roller.
Features:
Main structure with SUS304 stainless steel.
Combined Italian technology and conform to Euro-standard.
Provide several security measures (position controlling, computation controlling, temperature
controling) to prevent the machine from destroying and guarantee the product’s quality.
Use mirror welding tech to ensure tidy and smooth welding line.
Separate control panel; PLC control and human machine interface (English/Chinese) and manual button control as alternative.
Products' valves, filler head and other moving parts have steam barrier for protection.
Keep the filling chamber sterilized all the time using steam protection.
CIP and auto SIP available together with tube in tube sterilizer.
Easily adjustable with simple change parts according to the aseptic bag volume and size.
When shifting the aseptic bag or some thing wrong with the filler, the product will be auto backtracked into the buffer tank before the UHT sterilizer.
Automatically print the black and white label and other data the customer specified such as the filling date, filling time, filling weight, product code or others. (Optional, American Zebra Strip, Model: S4M)
Automatic drum loading and discharging roller for 4 drums filling raises the higher efficiency (optional)
Specifications
Product to be treated: | juice,concentrates,puree,paste,cream |
Average working capacity: | 2500 kg/h |
Applicable bag size: | 5~220 liters aseptic bag |
Applicable bag spout size: | 1 inch |
Steam consumption (0.1 MPa) | 40kg per hour |
Compressed air consumption (8kg/cm2) | 40 liter per min |
Weight error for each bag | no more than 1% |
Shelf life for end product | at least 1 year |
Dimension | 2200x3200x3000mm(l*w*h) |
Power | 1 kw |
Steam consumption | 0.2 tons per hour, 8 Bar |
Compressed air | 60m3 per hour, 8 Bar |
Product to be treated: | juice,concentrates,puree,paste,cream |
Average working capacity: | 5000 kg/h |
Applicable bag size: | 5~220 liters aseptic bag |
Applicable bag spout size: | 1 inch |
Steam consumption (0.1 MPa) | 40kg per hour |
Compressed air consumption (8kg/cm2) | 40 liter per min |
Weight error for each bag | no more than 1% |
Dimension | 3700mm×2000mm×2500mm(l w h) |
Gross weight | 2.5 tons |
Shelf life for end product | at least 1 year |
Power | 1 kw |