Automatic Ultra clean gable top carton filling machine
1.Work flow :
Put cardboard into carton holder (manually) → Ultrasonic capping (Optional) → H2O2 spraying →Dyring system → bottom sealing and heating → filling → Top heating and sealing → Date printing → Finished product
The whole process is controlled by PLC, and only need one person to operate.
2.Suitable for filling:
Various kinds of dairy products and juice , such as milk, yogurt, cream, soy been milk, beaten egg, apple
juice ,orange juice , etc.
3.Technical parameter:
l Capacity: 250--1000ml / 1000ml-2000ml (can be filled by one machine)
l Output: 2200-2500 cartons/hour
lPacking material: cardboard carton / aluminum foil carton
(Carton bottom size 57*57mm, 70*70mm, 95*95mm, one size for one machine)
lCapping: With capping (Optional) cap size: φ26-φ36, one size for one machine
lFilling temperature: 2-50 degree centigrade/70-90 degree centigrade
l Overall power: 33KW (three phases of electricity) ,220v,60HZ or 380V 50HZ
l Shelf life : for milk and other dairy product , the shelf life is 30 days at the cold temperature , for hot filling juice is one year .
l Breakage rate: 0.3% illing way: Constant volume Sealing carton way : Heater Accuracy of filling : ±2g
l Compressed air pressure: 1.0-1.4 Mpa, Flow rate: 2M3/min, without oil, water and dust
l Cooling water:Flow volume:≥40L/ min Temperature:≤30℃
l Size: (L*W*H): 4.5m*1.6m*2.8m Net Weight: 3500kgs
l Packing size: 5*1.95*2.58m gross weight : 4000kgs
l Installation requirement: Any smooth floor, such as cement, floor tile, plastic ground, etc. Do not need to
make angle.
l The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.
l The machine is made of food-grade stainless steel and the surface is special processed to be beautiful.
4.Features:
l PLC control, only need one worker.
l Apply Touch screen which shows the relevant information for operator, and makes the operation easy.
l Automatically record the working status, and can be long-term saved.
l Automatic lubrication.
l Automatically failure alarm, diagnosing, and solution indicating.
l The filling capacity can be adjusted at will.
l The capping function is optional.
l Can be installed with remote debugging system, which can solve problems for long distance customers.
5.Major spare parts:
1 | The entire equipment applies food-grade stainless steel,excluding the support | |
2 | Heater | Swiss LEISTER |
3 | PLC | German Siemens |
4 | Extensive module | German Siemens |
5 | Pipeline solenoid valve | Japanese SMC |
6 | Pneumatic component | German FESTO |
7 | Touch screen | Taiwan DELTA |
8 | Cylinder | German FESTO |
9 | Cylinder | Taiwan AIRTAC |
10 | Cylinder | Japanese SMC |
11 | Vacuum sucker | German FESTO |
12 | Air filter | Swiss LEISTER |
13 | Buffer | German FESTO |
14 | Compressed air filter system | German FESTO |
15 | Fiber-optic sensor system | Japanese SICK |
16 | Oil way system | American BIJUR |
17 | Vacuum generator | German FESTO |
18 | Location aluminum board | AVIC Shenyang Aircraft Corporation |
19 | Remote debugging system (install if user need) | German Siemens |