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Automatic ultra clean gable top packng machine

Automatic Ultra clean gable top carton filling machine
1.       Work flow :
Put cardboard into carton holder (manually) → Ultrasonic capping (Optional) → H2O2 spraying →Dyring system → bottom sealing and heating  → filling  → Top heating and sealing → Date printing → Finished product
The whole process is controlled by PLC, and only need one person to operate.
 
2.  Suitable for filling:
Various kinds of dairy products  and juice , such as milk, yogurt, cream, soy been milk, beaten egg, apple
juice ,orange juice ,  etc.
 
3.  Technical parameter:
l         Capacity: 250--1000ml / 1000ml-2000ml (can be filled by one machine)
l         Output: 2200-2500 cartons/hour
l         Packing material: cardboard carton / aluminum foil carton
(Carton bottom size 57*57mm, 70*70mm, 95*95mm, one size for one machine)
l         Capping: With capping (Optional)  cap size: φ26-φ36, one size for one machine
l         Filling temperature: 2-50 degree centigrade/70-90 degree centigrade
l         Overall power: 33KW (three phases of electricity) ,220v,60HZ or 380V 50HZ
l         Shelf life : for milk and other dairy product , the shelf life is 30 days at the cold temperature , for hot filling juice is one year .   
l         Breakage rate: 0.3%                                                                                                                                                                                                                            Filling way: Constant volume                                                                                                                                                                                                                       Sealing carton way : Heater                                                                                                                                                                                                                   Accuracy of filling : ±2g
l         Compressed air pressure: 1.0-1.4 Mpa,   Flow rate: 2M3/min, without oil, water and dust
l         Cooling water:Flow volume:≥40L/ min   Temperature:≤30℃
l         Size: (L*W*H): 4.5m*1.6m*2.8m      Net Weight: 3500kgs
l         Packing size: 5*1.95*2.58m          gross weight : 4000kgs
l         Installation requirement: Any smooth floor, such as cement, floor tile, plastic ground, etc. Do not need to
make angle.
l         The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.
l         The machine is made of food-grade stainless steel and the surface is special processed to be beautiful.
 
 
4Features:
l         PLC control, only need one worker.
l         Apply Touch screen which shows the relevant information for operator, and makes the operation easy.
l         Automatically record the working status, and can be long-term saved.
l         Automatic lubrication.
l         Automatically failure alarm, diagnosing, and solution indicating.
l         The filling capacity can be adjusted at will.
l         The capping function is optional.
l         Can be installed with remote debugging system, which can solve problems for long distance customers.
 
5.  Major spare parts:
1
The entire equipment applies food-grade stainless steel,excluding the support
2
Heater
Swiss LEISTER
3
PLC
German Siemens
4
Extensive module
German Siemens
5
Pipeline solenoid valve
Japanese SMC
6
Pneumatic component
German FESTO
7
Touch screen
Taiwan DELTA
8
Cylinder
German FESTO
9
Cylinder
Taiwan AIRTAC
10
Cylinder
Japanese SMC
11
Vacuum sucker
German FESTO
12
Air filter
Swiss LEISTER
13
Buffer
German FESTO
14
Compressed air filter system
German FESTO
15
Fiber-optic sensor system
Japanese SICK
16
Oil way system
American BIJUR
17
Vacuum generator
German FESTO
18
Location aluminum board
AVIC Shenyang Aircraft Corporation
19
Remote debugging system
(install if user need)
German Siemens


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